FAA Repair Station #BK3R400L

Roll & Shaft Manufacturing, Repair, & Reconditioning

At bbc we have been manufacturing, repairing, and reconditioning rolls and shafts since 1945. Our years of experience allow us to offer the highest quality roll and shaft manufacturing, repair and reconditioning services available.

The following additional services available at bbc allow us to complete your manufacturing, repair and reconditioning with the process right for your project. Additional services available at bbc include; hard chrome plating, precision grinding, machining, thermal flame spray including plasma flame spray, flame spray and twin Wire arc spray, welding including MIG, TIG and ARC, honing, dynamic balance, magnetic particle inspection, liquid penetrant inspection, shot peen and cast Babbitt.

bbc is an FAA approved Repair Station; Repair Station #BK3R400L.

bbc Specialized Services Ratings:

Specifications:

Chrome Plating

AMS 2460 and AMS 2406 as revised

Metal Spray / Plasma Spray

AMS 2437 as revised

Magnetic Particle Inspection

ASTM E 1444 as revised

NDT Penetrant Inspection

ASTM E 1417 as revised

We have the capability to offer services for research and development, prototype and production.
We work with shafts up to 160’’ in length, diameters to 27’’ and weight to 1 ton. Prior to beginning repair or reconditioning work, we offer consulting services to determine the best option to meet your project requirements.

For more information about our custom roll & shaft manufacturing, repair and reconditioning Services please contact bbc

contact

Roll & Shaft Manufacturing, Repair, & Reconditioning Examples:

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Geared Shafts

  • Component Name: Geared Shafts
  • Approximate size: 20″ diameter
  • Process / Repair: Repair fits with Flame Spray stainless steel and Finish Grind

Roll

  • Component Name: Roll
  • Approximate size: 12″ x 36″
  • Process / Repair: Repair roll face Hard Chrome Plate and Finish Grind.

Shafts

  • Component Name: Shafts
  • Approximate size: 5″ x 18″
  • Process / Repair: Repair fits Hard Chrome Plate and Finish Grind.

Roll End

  • Component Name: Roll End
  • Approximate size: 6″ diameter
  • Process / Repair: Manufacture Roll End from stock.

Rolls

  • Component Name: Rolls
  • Approximate size: 6″ x 30″
  • Process / Repair: Hard Chrome Plate and Finish Grind Roll Face.

Ram Shaft

  • Component Name: Ram Shaft
  • Approximate size: 2 ½” x 12″
  • Process / Repair: Repair fits Plasma Flame Spray ceramic and Finish Grind.

Roll & Shaft Manufacturing, Repair, & Reconditioning Capabilities:

Capabilities

Roll &Shaft Manufacturing
Roll & Shaft Repair
Roll and Shaft Reconditioning
Consulting

Additional Services

Hard Chrome Plating
Precision Grinding
Machining
Thermal Flame Spray including Plasma Flame Spray, Flame Spray,
Twin Wire Arc Spray
Welding including MIG, TIG and ARC
Magnetic Particle Inspection
Liquid Penetrant Inspection
Honing
Dynamic Balance
Shot Peen
Cast Babbitt

Process Control

CNC
Manual

Part Diameter

Up to 27″

Part Length

Up to 160″

Part Weight

Up to 2000 lbs.

Inspection

Magnetic Particle Inspection
Liquid Penetrant Inspection
Complete Inspection Department

Production Volume

Research and Development
Prototype
Production

Specifications

AMS 2460 as revised
AMS 2406 as revised
ASTM E 1444 as revised
ASTM E 1417 as revised

Associations

National Metal Finishers Association Member
Surface Technology Association Member

Approvals

FAA approved Repair Station #BK3R400L

File Formats

PDF