FAA Repair Station #BK3R400L

Thermal Flame, Plasma Flame, and Arc Spray Coating Services

bbc offers a variety of thermal flame spray coating services. bbc coating services include plasma flame spray, flame spray, twin wire arc spray and thermo spray. Materials in powder form can be applied utilizing plasma flame spray and the thermo flame spray processes. The powders are available in a wide variety of materials including tungsten carbide, molybdenum, silicon, aluminum oxide and many others. The flame spray and twin wire arc spray processes utilize materials in wire form. Wire form materials include copper, aluminum, stainless steel and many others. Plasma flame spray, flame spray, twin wire arc spray and thermo flame spray coatings can be applied to a variety of substrates. Thermal flame spray coatings can enhance substrate surfaces and provide thermal barrier, dielectric barriers, wear resistant, abrasive resistant, grip surfaces and many more. bbc provides complete inspection services to ensure compliance with customer prints and specifications. bbc can provide Thermal flame spray coating service for research and development, proto-type or production projects. Contact bbc to discuss the process and materials right for your project.

bbc is an FAA approved Repair Station; Repair Station # BK3R400L.

bbc Specialized Services Ratings:

Metal Spray / Plasma Spray

Specification:

ASTM 2437 as revised

Additional services provided by bbc include; hard chrome plating, precision grinding, CNC machining, machinery repair, roll & shaft manufacture & repair, non destructive testing, dynamic balancing, bead and grit blasting, welding including, MIG, TIG and ARC.

For more information about our thermal flame spray coating capabilities, or any of the other services we provide, please contact bbc.

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Thermal Flame, Plasma Flame, and Arc Spray Coating Examples:

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Taper Shaft

  • Component Name: Taper Shaft
  • Approximate size: 6″ x 28″
  • Process / Repair: Plasma Spray Ceramic and Finish Grind

Bearing Fit Repair

  • Component Name: Bearing Fit Repair
  • Approximate size: 2″ diameter
  • Process / Repair: Flame Spray Aluminum Bronze and Finish Machine

Ceramic Packing Sleeve and Progressive Cavity Pump Drive Shaft

  • Component Name: Ceramic Packing Sleeve and Progressive Cavity Pump Drive Shaft
  • Approximate size: 5 ¼” x 11″, 3″ x 20″
  • Process / Repair: Plasma Spray Ceramic and finish Grind Packing Sleeve and Plasma Spray Ceramic and Finish Grind packing fit area on Drive Shaft

Target

  • Component Name: Target
  • Approximate size: 6″ x 120″
  • Process / Repair: Plasma Spray OD

Ram Shaft

  • Component Name: Ram Shaft
  • Approximate size: 2 ½” x 12″
  • Process / Repair: Plasma Spray Ceramic and Finish Grind

Babbitt Bearing Shell

  • Component Name: Babbitt Bearing Shell
  • Approximate size: 24″ diameter
  • Process / Repair: Flame Spray Babbitt and Finish Machine

Thermal Flame Spray Coating Capabilities:

Processes

Plasma Flame Spray: The Plasma Flame Spray process utilizes an electric arc and a combination of gases to produce a very hot high speed heat source. Powder is injected into the heat source and deposited onto the substrate. Tungsten Carbide, Chrome Oxide, Aluminum Oxide, Molybdenum, Tungsten, Nickel, and hundreds of other powders can be sprayed utilizing the Plasma Flame Spray Process.

Flame Spray: The Flame Spray Process utilizes a compressed air source, a fuel gas and oxidizing gas (Acetylene and Oxygen) to produce a heat source. A wire is pulled through a gun and the heat source and blown onto the substrate. Copper, Aluminum, Molybdenum, Stainless Steel and many other materials in wire form are available for the Flame Spray Process.

Twin Wire Arc: The Twin Wire Arc Spray process utilizes a DC power supply, compressed air source and two wires pulled through a gun. The wires exit the gun and form an arc, the arc melts the wires and the compressed air source pushes the molten material onto the substrate. Many metals are available in wire form for use with the Twin Wire Arc Spray process.

Thermo Spray: The Thermo Flame Spray process utilizes a fuel gas and oxidizing gas (Acetylene and Oxygen) to produce a heat source. Powder is injected into the heat source and blown onto the substrate. The process is used to spray many powder form materials.

Inspection

Complete Inspection Department
Magnetic Particle Inspection
Liquid Penetrant Inspection

Additional Services

Hard Chrome Plating
Machining
Precision Grinding
Welding including MIG, TIG, and ARC
Dynamic Balance
Honing
Shot Peen
Grit Blasting

Production Volume

Research and Development
Prototype
Production

Associations

National Metal Finishers Association Member
Surface Technology Association Member

Approvals

FAA approved Repair Station #BK3R400L

File Formats

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